Enterprise pain points
The mining area is located in a remote mountainous area, mainly engaged in ore mining and transportation, and the traditional analog weighbridge used before has many disadvantages: first, the dusty and highly humid environment of the mining area leads to frequent sensor failures, and the number of maintenance exceeds 5 times a month, affecting normal weighing; second, the tonnage of ore transport vehicles is large, the traditional weighbridge has weak resistance to overload, and the deformation of the scale body is frequent; Third, the mining area involves hazardous chemical transportation vehicles, and ordinary weighbridges cannot meet the explosion-proof safety requirements, which has potential safety hazards.
solution
Speyer customized a 200-ton explosion-proof digital truck scale + remote data management module solution based on mining area scenarios:
Core equipment: 1 18-meter table 200 ton explosion-proof digital truck scale, with U-shaped section beam fully sealed cavity structure, with explosion-proof digital sensor and junction box, in line with the national Exib II BT4 explosion-proof standard;
Environmental adaptation: the surface of the scale body is treated with a thickened anti-corrosion coating to resist dust and moisture erosion in the mining area, and is equipped with solar backup power supply to solve the problem of unstable mains power in mountainous areas;
Remote management: Install a remote data transmission module, and managers can view the weighing data and equipment operation status in real time through the mobile phone to realize off-site operation and maintenance.
Implementation effect
Improved equipment stability: the number of sensor failures was reduced from 5 per month to 1 per quarter, the scale body was used for 1 year without deformation, and the equipment maintenance cost was reduced by 70%;
Safety and compliance standards: the explosion-proof configuration has passed the special acceptance of the safety supervision department, and the weighing of hazardous chemical transport vehicles has achieved safety and no accidents, eliminating potential safety hazards in the factory area.
Convenient management: The remote data module realizes off-site supervision, and even if managers are not in the mining area, they can grasp the ore transportation data in real time, and the data traceability efficiency is increased by 80%.
