Enterprise pain points
The building materials factory is mainly engaged in the transportation of bulk building materials such as sand and gravel, cement, etc., and previously used the manual weighing mode, which has three core problems: first, it takes more than 5 minutes to manually register vehicle information and enter weight data, and it is easy to cause road congestion in the factory area when the traffic flow is large during peak periods; second, there are data errors in manual operations, and occasional internal and external collusion and cheating behaviors, resulting in monthly losses of more than 50,000 yuan due to data deviations and cheating; Third, the weighing data needs to be manually summarized into the warehousing system, and the information lag leads to untimely production scheduling.
solution
Speyer customized an integrated solution of 150 tons of unattended weighbridge + intelligent weighing management system, with the following configurations:
Core equipment: 1 16-meter table 150 ton digital unattended weighbridge, equipped with IP67 waterproof digital sensor, license plate recognition camera, infrared positioning device and automatic barrier gate;
System linkage: The intelligent weighing management system is seamlessly connected with the ERP and warehouse management systems in the factory to achieve data interoperability;
Anti-cheating configuration: Install video capture equipment to realize the recording and archiving of the whole weighing process, and turn on the sensor encrypted signal transmission function to prevent external devices from tampering with data.
Implementation effect
Greatly improved efficiency: the weighing time of a single vehicle has been shortened from 5 minutes to 30 seconds, and the average number of weighing trains per day has been increased from 200 to 350, completely solving the problem of transportation congestion in the factory area.
Significantly reduced costs: the abolition of 2 full-time weighers, saving more than 150,000 yuan in labor costs per year, and eliminating weighing cheating, reducing monthly losses to less than 1,000 yuan;
Smarter management: Weighing data is synchronized to the warehousing system in real time, and the production department can dynamically adjust the production plan based on the incoming data, increasing the raw material inventory turnover rate by 20%.
